DMU-07

DMG MORI DMU 50 (3rd Generation) · Heidenhain TNC 640 · Bay 2 · Cell C · s/n DMU50-21259

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Night (22:00–06:00) · 272 of 356 min running

59%

Availability

76.4%

Performance

79.6%

Quality

96.8%

Current job

WO-24136

Harmonic drive housing · RR-8834-B

Pieces

41 / 75

Cycle time

4m 20s

This piece

2m 32s elapsed

Operator

Unattended

Tool

T9 · Ø12 face mill

Tool life left

63%

Finishes

29 Oct 06:21

Losses

Downtime by reason

84.1 minutes lost this shift, biggest first.

Setup / first-off

28.1 min

No operator

15.3 min

Breakdown

13.6 min

Tool change

12.0 min

Waiting QA

7.8 min

No material

7.4 min

Quality

Pieces this shift

Ideal 204 s versus actual 256 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (4)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24138

Reichl Robotics · RR-8834-B OP30 · Al 6061-T6 · setup 48 min

Queued

0/75 · due 30 Oct 01:55

WO-24136

Brunner Hydraulik · RR-8834-B OP10 · Al 6061-T6 · setup 122 min

Running

41/75 · due 30 Oct 11:55

WO-24139

High

Reichl Robotics · VO-2075-A OP30 · Invar 36 · setup 61 min

Queued

0/150 · due 31 Oct 15:55

WO-24140

Helvetica Medtech · AD-3310-A OP30 · Al 7075-T6 · setup 109 min

Queued

0/20 · due 31 Oct 22:55

Readings

Live telemetry

Polled every 5 seconds · spindle 19,125 h, service in 726 h

Spindle load

76 %

Spindle speed

9,029 rpm

Feed rate

1,681 mm/min

Spindle temp

50.2 °C

Coolant temp

27.5 °C

Coolant pressure

19.3 bar

Vibration

2.06 mm/s

Axis load B

28 %

Axis positions

-86.6

-136.3

-150.8

-58.3

163.5

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (4)

C axis following error

Alarm 1188 · 10-28 03:52

Medium

Air pressure below minimum

Alarm 8830 · 10-27 18:01

Low

Door interlock opened during cycle

Alarm 6621 · 10-27 11:22

Medium

Workpiece clamping pressure dropped

Alarm 9007 · 10-27 06:03

Low