DMU-05

DMG MORI DMU 50 (3rd Generation) · Siemens SINUMERIK ONE · Bay 2 · Cell A · s/n DMU50-24991

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Night (22:00–06:00) · 305 of 356 min running

65%

Availability

85.7%

Performance

77.0%

Quality

97.9%

Current job

WO-24120

Surgical instrument body · HM-5140-A

Pieces

2 / 12

Cycle time

5m 20s

This piece

1m 29s elapsed

Operator

Jaquelin McGlynn

Tool

T14 · M10 tap

Tool life left

54%

Finishes

29 Oct 05:01

Losses

Downtime by reason

50.8 minutes lost this shift, biggest first.

Setup / first-off

17.7 min

Tool change

11.2 min

Breakdown

7.4 min

No material

6.8 min

Waiting QA

4.6 min

No operator

3.1 min

Quality

Pieces this shift

Ideal 300 s versus actual 389 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (4)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24120

High

Helvetica Medtech · HM-5140-A OP40 · 17-4 PH · setup 48 min

Running

2/12 · due 30 Oct 06:56

WO-24121

Sandvik Tooling · AD-3310-A OP30 · Al 7075-T6 · setup 68 min

Queued

0/75 · due 30 Oct 10:56

WO-24127

Brunner Hydraulik · VO-2075-A OP20 · Invar 36 · setup 53 min

Queued

0/100 · due 31 Oct 18:56

WO-24125

Brunner Hydraulik · AD-9915-E OP30 · Inconel 625 · setup 58 min

Queued

0/20 · due 01 Nov 06:56

Readings

Live telemetry

Polled every 5 seconds · spindle 20,357 h, service in 671 h

Spindle load

72 %

Spindle speed

8,557 rpm

Feed rate

1,361 mm/min

Spindle temp

50 °C

Coolant temp

27.1 °C

Coolant pressure

18.1 bar

Vibration

2.06 mm/s

Axis load B

19 %

Axis positions

26.4

-128.0

-175.7

-48.1

350.1

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (4)

Chip conveyor jammed

Alarm 3320 · 10-29 01:08

Medium

Air pressure below minimum

Alarm 8830 · 10-28 06:19

Low

Spindle overload — feed hold triggered

Alarm 4073 · 10-27 18:38

Low

Tool life expired on T7, change required

Alarm 2019 · 10-27 14:17

High