DMU-01

DMG MORI DMU 50 (3rd Generation) · Heidenhain TNC 640 · Bay 1 · Cell A · s/n DMU50-24585

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Night (22:00–06:00) · 304 of 356 min running

76%

Availability

85.3%

Performance

89.6%

Quality

100.0%

Current job

WO-24101

Bracket, actuator · AD-3310-A

Pieces

110 / 150

Cycle time

4m 44s

This piece

5s elapsed

Operator

Isac Kuvalis

Tool

T1 · Ø16 roughing end mill

Tool life left

38%

Finishes

29 Oct 07:57

Losses

Downtime by reason

52.3 minutes lost this shift, biggest first.

Setup / first-off

21.3 min

Tool change

9.5 min

Waiting QA

6.4 min

No material

6.1 min

Breakdown

6.0 min

No operator

3.1 min

Quality

Pieces this shift

Ideal 324 s versus actual 362 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (3)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24101

Nordwind Turbinen · AD-3310-A OP20 · Al 7075-T6 · setup 46 min

Running

110/150 · due 29 Oct 13:55

WO-24103

Hot

Helvetica Medtech · KM-1180-C OP10 · Al 7075-T651 · setup 88 min

Queued

0/20 · due 31 Oct 13:55

WO-24107

Brunner Hydraulik · ST-3390-A OP10 · H13 tool steel · setup 121 min

Queued

0/50 · due 01 Nov 06:55

Readings

Live telemetry

Polled every 5 seconds · spindle 4,200 h, service in 492 h

Spindle load

73 %

Spindle speed

9,058 rpm

Feed rate

1,346 mm/min

Spindle temp

50.6 °C

Coolant temp

27.4 °C

Coolant pressure

17.8 bar

Vibration

1.91 mm/s

Axis load B

22 %

Axis positions

-143.6

-111.3

-127.1

-60.0

174.0

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (2)

Spindle overload — feed hold triggered

Alarm 4073 · 10-28 13:51

Medium

Spindle overload — feed hold triggered

Alarm 4073 · 10-28 08:15

Medium